LabPilot

Instruction Manual

Getting Ready for Takeoff

Heat Cure

The same start as cold cure, then the extra flasking, packing, and cure steps before milling.

Flask preparation

  1. STEP 1

    Gather all flask components.

    LabPilot flask lid, rings, base, Vaseline, and a cloth laid out on the bench

  2. STEP 2

    Prepare the internal surfaces with Vaseline.

    Open jar of Vaseline with a blue applicator beside a LabPilot flask

  3. STEP 3

    Protect the teeth/prosthetic with Lab Putty (recommended).

    Zetalabor lab putty tub, Indurent catalyst, and mixed putty on the bench
    Gloved hands applying green lab putty over a pink prosthetic

  4. STEP 4

    Mix the plaster and/or stone according to manufacturer instructions.

    Gloved hand mixing white plaster in a LabPilot flask with a spatula

  5. STEP 5

    Place the Flask Adapter onto the Flask Base.

  6. STEP 6

    Fill the Flask bottom with plaster/stone.

  7. STEP 7

    Position the prosthetic tissue-fitting surface facing upward inside the flask.

    Gloved hand seating a green-protected prosthetic into plaster in the flask

  8. STEP 8

    Position the prosthetic within the container, not above.

Scan & upload

  1. STEP 9

    Remove any excess plaster/stone.

    Prosthetic seated in plaster inside the flask after excess is cleared
    Flask with alignment posts, showing the prosthetic flush in the plaster

  2. STEP 10

    Remove the Flask Adapter from the Flask Base and prepare for scanning.

    Hand separating the flask adapter from the flask base

  3. STEP 11

    Scan the flask, ensuring all three alignment posts are clearly visible.

    LabPilot flask in a 3Shape E4 scanner during scanning

Heat-cure flasking

  1. STEP 13

    Place the spacer on the prosthetic to compensate for acrylic shrinkage and/or warpage while hardening.

    Hands adapting a pink wax spacer onto the prosthetic in the flask

  2. STEP 14

    Paint the separator on the plaster/stone surfaces.

    Hand holding Ivoclar separating fluid next to the flask
    Brush applying separator to the plaster surface around the prosthetic

  3. STEP 15

    Add the flask adapter and mid flask section to the flask base.

    Wax-up seated in plaster in the flask base
    Hands aligning the mid flask section over the flask base
    Hands seating the mid flask section onto the flask base

  4. STEP 16

    Add plaster/stone slightly above the mid flask section.

    Assembled flask next to the LabPilot lid, ready for the counter-pour
    Open flask beside the lid, with mixed plaster ready to pour
    Hand holding the flask while plaster is added over the mid section

  5. STEP 17

    Place the lid onto the flask and press until fully seated, material should exude out.

    LabPilot flask lid pressed on, with plaster exuding at the edges

  6. STEP 18

    After the plaster/stone sets:

    A) For a wax-up, proceed with the boil-out process and wax removal.

    B) For a reline, no boiling is required.

  7. STEP 19

    Use the flask separating tool to separate the flask adapter and the mid flask section, where you would when traditionally flasking.

Pack, cure & deflask

  1. STEP 20

    Prepare to add acrylic, painting the separator on stone/plaster surfaces. Prosthetic relines can either remain in place or can be removed and repositioned.

    Brush painting separator on plaster around a wax-up, with separating fluid nearby
    Hands seating a red prosthetic base onto the plaster cast
    Prosthetic seated in the open flask after separator is applied

  2. STEP 21

    Use a plastic packing sheet to ensure that enough acrylic has been added, once confirmed, simply compress and go. No bite or vertical problems occur regardless of seal.

    Hand holding a LabPilot flask lid wrapped in a clear plastic packing sheet
    Metal flask compressed in a laboratory flask press

  3. STEP 22

    Follow the heat cure procedure as you typically would.

  4. STEP 23

    After the cool down is complete, use the deflasking tool to separate the flask adapter from the flask mid section, and the flask adapter from the flask base.

    Hands using a deflasking tool to separate the flask sections at the seam

  5. STEP 24

    The top section is no longer required and the lid can be separated from the flask mid section with a deflasking tool. A hammer can be used to knock out any stone/plaster residue in that region.

Fill & mill

  1. STEP 25

    Place the flask case into the holder/mill.

    Hands attaching the flask case to the mill holder

  2. STEP 26

    Take the machine file and play it on the machine. If using a Roland machine, ensure you are utilizing VPanel.

You've now completed the LabPilot Process.

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